Maintenance and Care Manual for the "Roku-Roku" precision machine tool series from Japan

Maintenance and Care Manual for the "Roku-Roku" precision machine tool series from Japan. To ensure that the equipment operates in a normal and good condition, daily maintenance and upkeep of the equipment are required.

To ensure that the equipment operates in a normal and good condition, daily maintenance and upkeep of the equipment are required.I. Main Precautions for MaintenanceBefore starting up, it is necessary to check that the air pressure is within the range of 0.5 to 0.65Mpa. The air source must be dry. The filter element in the filter cup should be replaced regularly. Check whether the oil levels are sufficient. 2. After starting up, control the feed between 25% and 50%, and return each axis to zero first. 3. After starting up, pay attention to warming up the machine: a) Preheating the spindle: After the tool holder is clamped onto the spindle, it is recommended to run it from low speed to high speed for 5 to 10 minutes each. If it is restarted after being idle for several days, please conduct a longer trial run at medium and low speeds. b) Move each axis at a low speed for 30 minutes to ensure that the guide rails of each axis are fully lubricated. 4. Regularly check whether the oil used in all parts of the machine tool is normal. When the machine tool malfunctions, the cause should be confirmed and eliminated in a timely manner.II. Machine Tool Maintenance and Maintenance 1. Use and maintenance of oil products (different models, specifications of oil products required for use, and related special injectors)Example: CEGA-SS300 is mainly a fuel gaugeManual dedicated oil injector 2. Oil injection location diagramAccording to the position indicated in the machine tool oil level diagram, inject the corresponding oil type, quantity and carry out maintenance.MEGASeries as an example: (specification oil required by the instruction manual) Manual oil filling position diagram (MEGA Series) 3. Replenishment of grease for the automatic lubrication systemIf grease is used, during daily inspections, confirm the remaining amount of the grease box. When it is found that the remaining amount is insufficient, please replace it. In addition, even if there is a surplus, it is recommended to replace it every six months. Iii. Daily Maintenance of Machine ToolsClean the taper hole and end face of the main shaft. 2. Clean the conical part of the knife handle and its interior. 3. Remove the chips inside the machine. 4. Remove the chips accumulated in the chip tray on the chip liquid tank in a timely manner. 5. Check the pressure of the air source and the air quality. 6. Check the working oil volume of the spindle oil controller. 7. Check the liquid volume on the chip fluid tank and also check the cutting oil volume of the external oil injector. In addition, in accordance with the requirements of the machine tool manual, a regular maintenance plan should be made for the machine tool.Also, consult your doctor before doing strenuous or repetitive upper-body exercise like weight lifting or softball. MEGATake the series as an example,,,,,,,,,,,,(in most cases this will be the admin email, except for popup forms) Four, replacement of machine tool batteriesPlease replace the batteries of each device as required in the manual every year or when a battery alarm occurs. When the NC device triggers a battery alarm, do not turn off the power of the NC device and the machine before replacing the battery. When replacing the battery of the NC device, please complete it within 15 minutes after turning off the power of the NC device. 2. When the beta device triggers a battery alarm or when replacing the battery, do not turn off the power of the NC device and the machine until the replacement is complete. 3. Do not use non-specified batteries.V. OthersIn daily use, rust prevention treatment should be paid attention to for machine tools. Confirmation of air pressure, humidity and temperature changes in the workshop environment.Machine tool operation engineers should carefully read the machine tool user manual. If necessary, please feel free to contact us by phone or letter for inquiriesEmail :main@protechnic.com.hk national service hotline :400-889-8282 after-sales service hotline: 00852-2424 2728 0769-85389897